Material:
1. PU Upper:
• The upper material is polyurethane (PU), known for its leather-like texture, durability, and water resistance. PU is also lightweight and easy to maintain.
2. PVC Outsole:
• The sole is made of polyvinyl chloride (PVC), a material valued for its flexibility, slip resistance, and cost-effectiveness. It provides strong wear resistance and is often used in platform or thick-soled designs.
Injection Molding Process:
1. Material Preparation:
• PU Upper: The PU material is cut into specific patterns according to the shoe design. The edges are reinforced, and elastic side panels are added for slip-on functionality.
• PVC Granules: PVC material is prepared and heated in an injection molding machine until it becomes molten.
2. Upper Assembly:
• The PU material pieces are stitched together to form the complete upper. Any decorative elements or reinforcements are attached at this stage.
3. Lasting Process:
• The upper is stretched and shaped over a shoe last to achieve the desired form and structure.
4. Injection Molding for Outsole:
• The shaped upper is placed into a sole mold.
• Molten PVC is injected into the mold, bonding seamlessly with the upper while forming the thick, ribbed outsole.
• The mold is cooled to solidify the PVC and ensure a strong bond between the sole and the upper.
5. Trimming and Finishing:
• After the outsole is solidified, excess PVC material is trimmed. The entire shoe is polished and checked for uniformity in appearance.
6. Quality Inspection:
• Each shoe undergoes thorough quality checks for proper bonding, durability, and finish. Any defective items are reworked or discarded.
7. Packaging:
• The completed shoes are packaged for shipment.
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